Method to control a hybrid vehicle with a parallel architecture and with an unknown speed profile for the optimization of the fuel consumption

ABSTRACT

A method to control a hybrid vehicle with a parallel architecture and with an unknown speed profile, wherein the hybrid vehicle is provided with an internal combustion engine and with a reversible electrical machine connected to a storage system designed to store electrical energy; the method comprises the steps of recognizing the operating mode of the hybrid vehicle; determining a function of the specific fuel consumption of the drive system of the hybrid vehicle as a function of the operating mode of the hybrid vehicle; determining the optimal value of the power of the storage system and the optimal value of the power of the internal combustion engine, which correspond to the values that permit a minimization of said function.

TECHNICAL FIELD

The invention relates to a method to control a hybrid vehicle with aparallel architecture and with an unknown speed profile for theoptimization of the fuel consumption.

PRIOR ART

There is an ever increasing production of hybrid vehicles with aparallel architecture comprising an internal combustion engine, whichtransmits a torque to the drive wheels by means of a servo-assistedtransmission provided with a servo-assisted mechanical gearbox, and atleast one electrical machine, which is electrically connected to anelectrical storage system and is mechanically connected to a shaft ofthe transmission.

The electrical machine usually is a reversible electrical machine,namely it can act both as an engine by absorbing electrical energy andby generating mechanical work and as a generator by absorbing mechanicalwork and by generating electrical energy, and it is controlled by aninverter, which is connected to the electrical storage system, which isdesigned to store electrical energy.

For hybrid vehicles with a parallel architecture, there is a strong needto reduce the emissions of carbon dioxide of the internal combustionengine, i.e. to reduce fuel consumptions, though without jeopardizingthe performances of the hybrid vehicle. In other words, manufacturersaim to optimize the cumulative fuel consumption of the internalcombustion engine, making sure, at the same time, that the drive wheelsreceive the driving torque needed to fulfil the drive requests of thedriver.

SUMMARY OF THE INVENTION

The object of the invention is to provide a method to control a hybridvehicle with a parallel architecture for the optimization of thecumulative fuel consumption with an unknown speed profile, which doesnot suffer from the drawbacks of the prior art and is easy and cheap tobe implemented.

According to the invention, there is provided a method to control ahybrid vehicle with a parallel architecture for the optimization of thecumulative fuel consumption with an unknown speed profile according tothe appended claims.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention will now be described with reference to the accompanyingdrawings, showing a non-limiting embodiment thereof, wherein:

FIG. 1 is a schematic view of a hybrid vehicle implementing the controlmethod according to the invention;

FIG. 2 shows a known speed profile of the hybrid vehicle of FIG. 1;

FIG. 3 shows the development of some physical quantities of thetransmission relating to the speed profile of the vehicle of FIG. 2;

FIG. 4 shows hypothetical developments of the driving torque deliveredin sections with a constant speed of the profile of FIG. 2;

FIG. 5 shows a diagram, in the engine speed (rpm)/engine torque plane,of the development of the specific fuel consumption used to optimize thedifferent developments shown in FIG. 4;

FIG. 6 shows the developments of different physical quantities of theinternal combustion engine as a function of the speed (rpm) in a sectionwith a constant acceleration of the profile of FIG. 2;

FIG. 7 shows a family of trajectories, in the engine speed (rpm)/enginetorque plane, used to optimize the different developments shown in FIG.6;

FIG. 8 is a schematic view of the servo-assisted transmission of thevehicle of FIG. 1; and

FIGS. 9 to 13 schematically show different operating modes of theservo-assisted transmission of FIG. 8.

PREFERRED EMBODIMENTS OF THE INVENTION

In the accompanying drawings numeral 1 indicates, as a whole, aservo-assisted transmission for a hybrid vehicle driven by an internalcombustion engine 2, which is provided with a drive shaft 3 rotating atan angular speed. In particular it is a vehicle with a hybrid drive anda parallel architecture.

The servo-assisted transmission 1 comprises a servo-assisted mechanicalgearbox 4, which is provided with a primary shaft 5, which rotates at anangular speed and can be connected to the drive shaft 3 by means of aservo-assisted clutch 6, and with a secondary shaft 7, which rotates atan angular speed and is connected to a differential 8, which transmitsthe motion to the drive wheels by means of two axle shafts 9.

The servo-assisted mechanical gearbox 4 shown in FIG. 1 comprises sixforward gears indicated with Roman numerals (first gear I, second gearII, third gear III, fourth gear IV, fifth gear V and sixth gear VI). Theprimary shaft 5 and the secondary shaft 7 are mechanically coupled toone another by a plurality of pairs of gears, each defining a respectivegear and comprising a primary gear 10 fitted on the primary shaft 5 anda secondary gear 11 fitted on the secondary shaft 7.

Each primary gear 10 is mounted idle on the primary shaft 5 and alwaysmeshes with the respective secondary gear 11; on the other hand, eachsecondary gear 11 is splined to the secondary shaft 7 so as to rotatewith the secondary shaft 7 itself in an integral manner. Furthermore,the servo-assisted mechanical gearbox 4 comprises three synchronizers12, each of which is mounted coaxial to the primary shaft 5, is arrangedbetween two primary gears 10, and is suited to be operated so as toalternatively fit the two primary gears 10 to the primary shaft 5 (i.e.so as to alternatively cause the two primary gears 10 to becomeangularly integral to the primary shaft 5). In other words, eachsynchronizer 12 can be moved in one direction to fit a primary gear 10to the primary shaft 5, or it can be moved in the other direction to fitthe other primary gear 10 to the primary shaft 5.

The servo-assisted mechanical gearbox 4 is operated by a hydraulicservo-commando in order to control the synchronizers 12 so as to engageand disengage the gears; the servo-assisted clutch 6 is operated by ahydraulic servo-command, as well, so as to connect and disconnect thedrive shaft 3 to and from the primary shaft 5. The servo-assistedtransmission 1 comprises a control unit 13, which controls the hydraulicservo-commands of the servo-assisted mechanical gearbox 4 and of theservo-assisted clutch 6.

Furthermore, the servo-assisted transmission 1 comprises a reversibleelectrical machine 14 (which means that it can act both as an engine byabsorbing electrical energy and by generating mechanical work and as agenerator by absorbing mechanical work and by generating electricalenergy), which is controlled by an electrical actuator 15, which isconnected to at least one battery 16, which is designed to storeelectrical energy.

The reversible electrical machine 14 comprises a shaft 17, which isintegral to a rotor of the reversible electrical machine 14, is normallyidle (i.e. not mechanically connected in a permanent manner either tothe primary shaft 5 or the secondary shaft 7), and can be mechanicallyconnected to the primary shaft 5.

The servo-assisted transmission comprises a connection device (18),which is designed to connect the shaft 17 of the reversible electricalmachine 14 to the primary shaft 5 of the servo-assisted mechanicalgearbox 4, or to connect the shaft 17 of the reversible electricalmachine 14 to the secondary shaft 7 of the servo-assisted mechanicalgearbox 4, or to maintain the shaft 17 of the reversible electricalmachine 14 idle (i.e. not connected either to the primary shaft 5 or thesecondary shaft 7).

According to the preferred embodiment shown in the accompanyingdrawings, the connection device 18 comprises a gear transmission 19,which is interposed between the shaft 17 of the reversible electricalmachine 14 and the secondary shaft 7 of the servo-assisted mechanicalgearbox 4, a direct drive transmission 20, which is interposed betweenthe shaft 17 of the reversible electrical machine 14 and the primaryshaft 5, and a synchronizer 21, which is designed to alternativelyengage the gear transmission 19 or the direct drive transmission 20.

The gear transmission 19 preferably has a non-even gear ratio andcomprises a gear 22, which is mounted idle on the shaft 17 of thereversible electrical machine 14, and a gear 23, which is splined on thesecondary shaft 7 and permanently meshes with the gear 22; thesynchronizer 21 is designed to fit the gear 22 to the shaft 17 of thereversible electrical machine 14 and to connect the shaft 17 of thereversible electrical machine 14 to the secondary shaft 7. The directdrive transmission 20 has an even gear ratio and comprises a connectionelement 24, which is splined on the primary shaft 5; the synchronizer 21is designed to fit the connection element 24 to the shaft 17 of thereversible electrical machine 14 and to connect the shaft 17 of thereversible electrical machine 14 to the primary shaft 5.

Below you can find a description of the control mode implemented by thecontrol unit 13 to optimize the cumulative fuel consumption of thehybrid vehicle. In particular, the control mode described below is aimedat optimizing the operation of the of the reversible electrical machine14 in order to minimize the consumption of fuel of the internalcombustion engine 2. In particular, the control mode can be implementedin case the speed profile of the hybrid vehicle is known beforehand(off-line mode, implemented, for example, to carry out optimizationanalyses on homologation cycles or on race courses), or, alternatively,in case the speed profile is not known beforehand (on-line mode).

Below you can find a description of the control mode implemented by thecontrol unit 13 to optimize the cumulative fuel consumption of thehybrid vehicle with a speed profile of the vehicle known beforehand(off-line mode).

According to FIG. 2, for each actuation cycle, the known speed profileof the hybrid vehicle is divided into a number of intervals; eachinterval represents a section of the known speed profile of the hybridvehicle at a constant speed or, alternatively, with a constantacceleration or also with a constant deceleration. According to FIG. 3a, given the profile in time of the engaged gear, the known speed profilein FIG. 2 produces the corresponding profile of the angular speed (rpm)of the shaft 3 of the internal combustion engine 2. Assuminginstantaneous gear shifts, the obtained angular speed profile of theinternal combustion engine 2 is divided, in turn, into intervals withsections at a constant angular speed or, alternatively, with a constantangular acceleration or, also, with a constant angular deceleration.From each interval of the partition of the known vehicle speed profile,you can obtain a division of the known angular speed profile of theinternal combustion engine 2 into a number of intervals equal to thenumber of gears engaged in the same time frame. In the descriptionbelow, explicit reference will be made of the partition in intervals ofthe angular speed profile of the shaft 3 of the internal combustionengine 2. Supposing to operate with the sole internal combustion engine2 (in other words, without using the contribution of the reversibleelectrical machine 14), given a model of the vehicle, you can obtain thetorque to the shaft 3 of the internal combustion engine 2, which issuited to produce the drive needed to execute the known speed profileshown in FIG. 2. FIG. 3b shows the driving torque τ_(i) for eachinterval of the defined partition. Finally, according to FIG. 3c , ineach one of said intervals, you can obtain the cumulative energy E_(i)generated by the internal combustion engine 2 to produce the executionof the known vehicle speed profile: the energy values E_(i) correspondto the peaks of the signal shown in FIG. 3 in the area of the upperextreme of the i-th interval. It is evident how, for example, in theintervals representing a section of the known speed profile of thehybrid vehicle with a constant deceleration there is a generation of azero driving torque τ_(i) to be transmitted to the driving wheels andthe generated energy E_(i) is equal to zero, as well. Furthermore, saidintervals of the partition of the speed profile of the shaft 3 of theinternal combustion engine clearly have different durations Δ_(i) (basedon the known speed profile of the hybrid vehicle and on the gear shiftprofile).

The torque profiles τ_(i) and the energy values E_(i) obtained for theinternal combustion engine 2 result from the known vehicle speed profilein case the reversible electrical machine 14 is not used. The use of thereversible electrical machine 14 allows you to obtain the execution ofthe known speed profile of the hybrid vehicle, changing the torqueprofiles τ_(i) and the energy values E_(i) of the internal combustionengine so as to optimize the operation thereof.

Therefore, the control unit 13 is designed to optimize the generation ofthe energy E_(i) by the internal combustion engine 2 in said intervalsof an actuation cycles, namely to determine the energy values E_(i) thatoptimize the operation of the internal combustion engine 2 obtaining aminimization of the cumulative fuel consumption for the known speedprofile of the vehicle. Furthermore, in the “charge saving” control modeimplemented by the control unit 13, the state of charge SOC of thebattery 16 at the end of the actuation cycle must be equal to the stateof charge SOC of the battery 16 at the beginning of the actuation cycle;in other words, the control mode implemented by the control unit 13 inan actuation cycle must be transparent for the state of charge SOC ofthe battery 16. Vice versa, in the “charge exhaustion” control mode, thestate of charge SOC of the battery 16 at the end of the actuation cyclemust be brought to the minimum admissible value. Finally, in the“complete charge” control mode, the state of charge SOC of the battery16 at the end of the actuation cycle must be brought to the maximumadmissible value.

First of all, the control unit 13 is designed to optimize the generationof the energy E_(i) in the single periods, namely to determine thetorque profile τ_(i) for the internal combustion engine 2 that permits aminimization of the cumulative fuel consumption in the i-th interval,producing the requested energy E_(i). However, two cases can occur: afirst case in which the interval refers to a section of the known speedprofile of the hybrid vehicle (i.e. angular speed of the shaft 3 of theinternal combustion engine 2) at a constant speed or, alternatively, asecond case in which the interval refers to a section of the known speedprofile of the hybrid vehicle (i.e. angular speed of the shaft 3 of theinternal combustion engine 2) with a constant acceleration.

The case in which the interval represents a constant speed section ofthe known angular speed profile of the shaft 3 of the internalcombustion engine 2 is shown in FIG. 4. In particular, FIG. 4 showstorque profiles τ_(i) of the internal combustion engine 2, for the i-thinterval with a time duration Δ_(i) of 10 seconds, for three values ofconstant angular speed (i.e. 6000, 5000 and 4000 rpm) for the shaft 3 ofthe internal combustion engine 2. In the i-th time interval with timeduration Δ_(i), it is possible to generate the same energy E_(i) withdifferent torque profiles τ_(i) of the internal combustion engine 2: thetorque profile that minimizes the fuel consumption within the i-thinterval (in which the speed of the shaft 3 is constant), is constant attimes.

In particular, the control unit is configured to determine thedevelopment of the torque constant at times to be transmitted by theinternal combustion engine 2 to the drive wheels in the i-th referenceinterval, so as to generate the energy E_(i) and optimize (i.e.minimize), within the same interval, the cumulative fuel consumption ofthe internal combustion engine 2.

FIG. 5 shows, in the angular speed (rpm)/driving torque plane of theinternal combustion engine 2, a sheaf of curves, which identify portionsof the plane with the specific fuel consumption (also known as BrakeSpecific Fuel Consumption—BSFC) of the internal combustion engine 2.

Let's consider, for example, case a) in FIG. 4, where the constantangular speed η₁ of the internal combustion engine 2, expressed asnumber of revolutions (rpm), is equal to 6000 rpm. FIG. 4a shows, ingrey, an oscillatory development of the engine torque, which produces agiven energy E₁ in the interval, but is not optimal in terms ofcumulative fuel consumption over the interval itself. Furthermore, twodevelopments A and B of the driving torque are shown, which produce thesame energy E₁ as the oscillatory torque profile: the development A isconstant at times, assumes a value of the driving torque τ_(A) that isfairly high during the first eight seconds and a value of the drivingtorque TA that is equal to zero during the last two seconds, which isassociated with a fuel consumption that is equal to zero, as well; thedevelopment B is represented by a constant value of the driving torqueτ_(B) over the entire interval. In FIG. 5, the torque developments A andB of FIG. 4a are represented by the section (n₁,τ_(A))-(n₁,0) and by thepoint (n₁,τ_(B)), respectively. The torque development B, which, in FIG.5 corresponds to the point (n₁,τ_(B)), for which the specific fuelconsumption is minimum, given the same energy E₁ produced at the enginespeed n₁ of 6000 rpm, has a smaller cumulative fuel consumption than thetorque development A and the oscillatory torque; as a matter of fact,the development B corresponds to the optimal operation of the internalcombustion engine 2, in terms of minimization of the cumulative fuelconsumption, for the delivery of the energy E₁ at the angular speed of6000 rpm.

In case b) of FIG. 4, the constant angular speed n₂ of the internalcombustion engine 2, expressed as number of revolutions (rpm), is equalto 4000 rpm. The driving torque development C is constant over theentire interval with a duration of ten seconds and corresponds to thevalue of driving torque τ_(C) having the minimum value of specific fuelconsumption for the angular speed of 4000 rpm: point (n₂,τ_(C)) in FIG.5. Therefore, the development C of FIG. 4b is the one leading to theminimum cumulative fuel consumption for the generation of thecorresponding energy E₂. Finally, in case c) of FIG. 4, the constantangular speed n₃ of the internal combustion engine is equal to 3000 rpm.The oscillatory torque represented in grey has low values and produces asmall contribution of energy E₃. The application of the torque valueτ_(D), for which the specific consumption BSFC is minimum at 3000 rpm,for the entire duration of the interval could produce an energy valuegrater than the value E₃. Said energy value, instead, is produced byminimizing the cumulative fuel consumption with the development Dconstant at times in FIG. 4c , which consists of the value of optimaldriving torque τ_(D) in the first four seconds and of a value of zerodriving torque for the last six seconds.

Generally speaking, given a development of the specific fuel consumptionBSFC of the internal combustion engine 2 in the speed/engine torquedomain, for each engine speed value, the engine torque value isdetermined, for which the minimum value of specific consumption BSFC isobtained at the given engine speed: the optimal engine load torque canbe expressed as a function of the engine speed n, τ_(MIN) _(_)_(BSFC)(n) and defines a curve MIN_(BSFC) in the speed/engine torquedomain. In the example shown in FIG. 5, the curve MIN_(BSFC) consists ofthe line indicated with MIN_(BSFC), which corresponds to the value ofconstant driving torque τ_(MIN) _(_) _(BSFC)(n) equal to approximately430 Nm regardless of the engine speed n.

Supposing that the internal combustion engine 2 needs to generate theenergy E_(i), in the i-th interval with a time duration Δ_(i), duringwhich the speed of the shaft 3 of the internal combustion engine 2 isconstant at value n_(i), expressed in revolutions per minute andconsidering the energy E₀ corresponding to the engine torque maintainedconstant at the value τ_(MIN) _(_) _(BSFC)(n_(i)) during the i-thinterval, for the minimization of the cumulative fuel consumption in thei-th interval, the internal combustion engine 2 is controlled by thecontrol unit so as to produce the torque τ_(OPT) _(_) _(SP) defined asfollows:

1) if the torque E_(i) is smaller than the torque E₀, the internalcombustion engine 2 delivers the optimal torque τ_(MIN) _(_)_(BSFC)(n_(i)) for a fraction of the i-th interval with a duration equalto (E_(i)/E₀)Δ_(i) an delivers a zero driving torque, which isassociated with a fuel consumption that is equal to zero, as well, inthe remaining part of the i-th interval (see case c of FIG. 4);

2) if the torque E_(i) is equal to the torque E₀, the internalcombustion engine 2 delivers the optimal torque τ_(MIN) _(_)_(BSFC)(n_(i)) for the entire duration Δ_(i) of the i-th interval (seecase b of FIG. 4);

3) if the torque E_(i) is greater than the torque E₀, the internalcombustion engine 2 delivers the constant torque equal toE₀/((π/30)n_(i)Δ_(i)) for the entire duration Δ_(i) of the i-th interval(see case a of FIG. 4), namely in case the specific fuel consumptionBSFC for the speed n_(i) has one or more local minimum points, a torquevalue constant at times in correspondence to which the fuel consumptionis minimized and the energy E_(i) is delivered.

The energy E₀ corresponding to the torque maintained constant at thevalue τ_(MIN) _(_) _(BSFC)(n_(i)) during the i-th interval can beexpressed as follows:

E ₀=(π/30)n _(i)τ_(MIN) _(_) _(BSFC)(n _(i))Δ_(i)  [1]

The specific fuel consumption BSFC of the internal combustion engine iscalculated through the ratio between the fuel flow rate fed to theinternal combustion engine 2 and the corresponding power delivered. Theconcept applied to the single engine points can be extended, definingthe mean specific fuel consumption BSFC of the internal combustionengine 2 through the ratio between the mean fuel flow rate G_(E)* andthe mean power P* delivered. The mean power P* delivered, in turn, isdetermined through the ratio between the energy E* produced and theduration of the reference time interval Δ*. The optimal driving torqueτ_(OPT) _(_) _(SP), defined as above, which permits the optimization ofthe cumulative fuel consumption of the internal combustion engine 2 fora given value of engine speed n_(i) and of energy E_(i) to be generatedin the reference time interval Δ_(i), which corresponds to a mean powerE_(i)/Δ_(i), also optimizes the cumulative fuel consumption of theinternal combustion engine 2, for the same angular speed n_(i), in anyother interval j corresponding to the same mean power E_(j)/Δ_(j).

As a matter of fact, under the action of the optimal driving torqueτ_(OPT) _(_) _(SP), the mean specific consumption BSFC of the internalcombustion engine 2 is a function of the sole mean powerP_(i)=E_(i)/Δ_(i), besides being a function of the value of the angularspeed n_(i), which is constant in the interval. Therefore, the action ofthe optimal driving torque τ_(OPT) _(_) _(SP) permits an optimization ofthe mean specific consumption BSFC of the internal combustion engine 2for any value of energy E_(j) to be generated over any time intervalΔ_(j), which correspond to the same mean power P_(i)=E_(i)/Δ_(i)requested.

Hence, the control unit 13 is designed to determine the minimum meanspecific fuel consumption BSFC_(MIN) of the internal combustion engine 2in the reference time interval Δ_(i) as a function of the constantangular speed n_(i) expressed as number of revolutions (rpm) and of themean power P_(i) requested.

The reversible electrical machine 14 is controlled by the control unit13 so as to generate a torque on the shaft 17, which produces, on theshaft 3 of the internal combustion engine 2, the load condition definedby the optimal torque τ_(OPT) _(_) _(SP) and, at the same time, fulfilsthe drive request of the drive wheels deriving from the speed profile ofthe hybrid vehicle. By so doing, the internal combustion engine achievesthe minimum cumulative fuel consumption operating at the minimum meanspecific duel consumption BSFC. In other words, the reversibleelectrical machine 14 is controlled by the control unit 13 so as togenerate a torque contribution to the shaft 17 of the transmission,which is such as to compensate the request for driving torque to thewheels deriving from the speed profile of the hybrid vehicle, adding anadditional positive or negative contribution, which causes the internalcombustion engine 2 to produce the optimal torque, hence minimizing thecumulative fuel consumption.

On the other hand, the case in which the interval corresponds to asection of the known speed profile of the hybrid vehicle with a constantacceleration is shown in FIG. 6. FIG. 6a shows the development of theangular speed of the shaft 3 of the internal combustion engine 2, whichrotates with a given constant angular acceleration. FIG. 6b shows theprofile of the driving torque τ to be transmitted to the drive wheelswithin an i-th reference time interval, with a duration Δ_(i) of 27seconds. Within the i-th reference interval, it is possible to generatethe same energy E_(i) with a different profile of the torque τ of theinternal combustion engine 2, which permits an optimization (i.a.minimization) of the cumulative fuel consumption of the internalcombustion engine 2 during the i-th reference interval.

In particular, the control unit 13 is designed to determine the profileof the torque τ to be delivered by the internal combustion engine 2 inorder to generate the requested energy E_(i) in the i-th reference timeinterval of a duration Δ_(i) and optimize the cumulative fuelconsumption of the internal combustion engine 2. The fuel flow rateG_(E) is expressed as follows:

G _(E)(ω,τ)=(N/4π)*q _(E)(ω,τ)*ω  [2]

G_(E) fuel flow rate, expressed in kg/second;

q_(E) mass of fuel burnt for each cylinder of the internal combustionengine 2, expressed in kg;

ω angular speed of the internal combustion engine 2, expressed inradians per second;

τ driving torque delivered by the internal combustion engine 2,expressed in Nm; and

N number of cylinders of the engine

Hence:

$\begin{matrix}{{M\left( {\omega,\tau} \right)} = {- \frac{\frac{\delta^{2}q_{E}}{\delta\tau\delta\omega}\left( {\omega,\tau} \right)}{\frac{\delta^{2}q_{E}}{{\delta\tau}^{2}}\left( {\omega,\tau} \right)}}} & \lbrack 3\rbrack\end{matrix}$

wherein q_(E), ω and τ have the same meaning as the one described abovefor equation [2].

Applying Pontryagin's maximum principle, we can establish that theprofile of the torque of the internal combustion engine 2 that permitsthe generation of the requested energy E_(i) in the i-th referenceinterval with said duration Δ_(i), optimizing—namely minimizing—thecumulative fuel consumption of the engine over the time interval, mustfulfil the equation:

$\begin{matrix}{\frac{\tau}{\omega} = {M\left( {\omega,\tau} \right)}} & \lbrack 4\rbrack\end{matrix}$

wherein ω and τ have the same meaning as the one described above forequation [2]. Along the profiles for which the cumulative fuelconsumption is minimized, the infinitesimal variations of engine torqueare proportional to the infinitesimal variations of engine speed, as thenonlinear function M defined in [3] is the proportionality constant.

FIG. 7 shows, in the engine speed (expressed in rpm)/engine torque τ(expressed in Nm) plane, the development of the function M introduced in[3] corresponding to the specific fuel consumption BSFC function shownin FIG. 5 and the family of trajectories that minimize the cumulativefuel consumption of the internal combustion engine 2 obtained inaccordance with [4] when the internal combustion engine is subjected toa constant angular acceleration of the shaft 3. In the optimal solutionfor the driving torque τ_(OPT) _(_) _(AC), similarly to what wedescribed in the first case, the diving torque can be delivered inaccordance with [4] for the entire duration of the time interval or fora portion thereof, applying a zero driving torque in the remainingportion, which is associated with a zero fuel consumption.

It is known that the specific fuel consumption BSFC of an internalcombustion engine 2 is calculated through the ratio between the fuelflow rate and the power delivered in stationary working points. Theconcept applied to the single engine points can be extended, definingthe mean specific fuel consumption BSFC of the engine through the ratiobetween the mean fuel flow rate G_(E)* and the mean power P* requested.As it is known, the mean power P* requested, in turn, is determinedthrough the ratio between the energy E* to be produced and the referencetime interval Δ*. In this case, again, the driving torque τ_(OPT) _(_)_(AC), which, in accordance with [4], permits an optimization of thecumulative fuel consumption of the internal combustion engine 2, whenthe angular speed of the engine varies with a constant acceleration fromthe value n_(i) ¹ to the value n_(i) ², for a given value of energyE_(i) to be generated in the reference time interval Δ_(i) correspondingto a mean power E_(i)/Δ_(i), also optimizes the cumulative fuelconsumption of the internal combustion engine 2, for the same extremesof angular speed n_(i) ¹ and n_(i) ², in any other interval jcorresponding to the same mean power E_(j)/Δ_(j). As a matter of fact,under the action of the optimal driving torque τ_(OPT) _(_) _(AC), themean specific consumption BSFC of the internal combustion engine 2 is afunction of the sole mean power P_(i)=E_(i)/Δ_(i), besides being afunction of the extreme values of the angular speed n_(i) ¹ and n_(i) ².Therefore, the action of the optimal driving torque τ_(OPT) _(_) _(AC)permits an optimization of the mean specific consumption BSFC of theinternal combustion engine 2 for any value of energy E_(j) to begenerated over any time interval Δ_(i), which correspond to the samemean power P_(i)=E_(i)/Δ_(i) requested.

Hence, the control unit 13 is designed to determine the minimum meanspecific fuel consumption BSFC_(MIN) of the internal combustion engine 2in the reference time interval Δ_(i) as a function of the extreme valuesof the angular speed n_(i) ¹ and n_(i) ² expressed in rpm, which varieswith a constant acceleration, and of the mean power P_(i) requested.

The reversible electrical machine 14 is controlled by the control unit13 so as to generate a torque on the shaft 17, which produces, on theshaft 3 of the internal combustion engine 2, the load condition definedby the optimal torque τ_(OPT) _(_) _(AC) and, at the same time, fulfilsthe drive request of the drive wheels deriving from the speed profile ofthe hybrid vehicle. By so doing, the internal combustion engine achievesthe minimum cumulative fuel consumption operating at the minimum meanspecific duel consumption BSFC. In other words, the reversibleelectrical machine 14 is controlled by the control unit 13 so as togenerate a torque contribution to the shaft 17 of the transmission,which is such as to compensate the request for driving torque to thewheels deriving from the known speed profile of the hybrid vehicle,adding an additional positive or negative contribution, which causes theinternal combustion engine 2 to produce the optimal torque, henceminimizing the cumulative fuel consumption.

To sum up, the optimal driving torque τ_(OPT) for the internalcombustion engine 2, which permits a minimization of the cumulative fuelconsumption over the known speed profile of the hybrid vehicle, is givenby the torque τ_(OPT) _(_) _(SP) in the sections with a constant angularspeed and by the torque τ_(OPT) _(_) _(AC) in the sections with aconstant angular acceleration of the internal combustion engine 2. Whencalculating the optimal driving torque τ_(OPT) for the internalcombustion engine 2, the control unit 13 is designed to take intoaccount the performance limits of the internal combustion engine 2, ofthe reversible electrical machine 14 and of the battery 16 as a functionof their operating point.

Therefore, in the first case, in which the i-th time interval representsa section of the known speed profile of the internal combustion engine 2with a constant angular speed, the minimum mean specific fuelconsumption BSFC_(MIN) of the internal combustion engine 2 in thereference time interval can be expressed in this way:

BSFC _(MIN)(P _(i) ,n _(i) ¹)  [5]

P_(i) power requested in the i-th reference time interval with aduration Δ_(i); and

n_(i) ¹ angular speed of the internal combustion engine 2 constant inthe i-th reference time interval.

In the second case, in which the i-th time interval represents a sectionof the known speed profile of the internal combustion engine 2 with aconstant angular acceleration, the minimum mean specific fuelconsumption BSFC_(MIN) and the fuel flow rate G_(E) of the internalcombustion engine 2 in the reference time interval can be expressed inthis way:

BSFC _(MIN)(P _(i) ,n _(i) ¹ ,n _(i) ²)  [6]

G _(E)(P _(i) ,n _(i) ¹ ,n _(i) ²)  [7]

P_(i) power requested in the i-th reference time interval with aduration Δ_(i);

n_(i) ¹ initial angular speed of the internal combustion engine 2 in thei-th reference time interval; and

n_(i) ² angular speed of the internal combustion engine 2 at the end ofthe i-th reference time interval.

For each actuation cycle with a known speed profile of the hybridvehicle, you can obtain a known profile of angular speed for theinternal combustion engine 2, which is divided into time intervalsrepresenting sections of the profile with a constant angular speed orwith a constant acceleration; the optimal distribution of the mechanicalenergy E_(i) of the internal combustion engine 2 in each one of saidtime intervals is obtained by solving the following problem of globalminimization over the entire time frame of the actuation cycle of theknown speed profile of the hybrid vehicle

$\begin{matrix}{\min {\sum\limits_{i}{{FC}_{i}\left( E_{i} \right)}}} & \lbrack 8\rbrack\end{matrix}$

wherein FC_(i)(E_(i)) indicates the cumulative fuel consumption in thei-th time interval under the action of the optimal driving torqueτ_(OPT), which is obtained by multiplying the minimum mean specific fuelconsumption indicated in [5] and [6] for the energy E_(i). Thecumulative fuel consumption FC_(i)(E_(i)) depends on the sole energyvalues E_(i) subjected to the optimization, besides depending on theknown parameters of angular speed of the internal combustion engine 2with a constant value or at the two extremes of the time interval.

The optimization in [8] of the cumulative fuel consumption over theentire time frame of the actuation cycle is subjected to conditionsconcerning the state of charge SOC of the battery 16 at the end of theactuation cycle, which depend on the storage management mode implementedby the control unit. In the “charge saving” control mode, the state ofcharge SOC of the battery 16 at the end of the actuation cycle must beequal to the initial state of charge SOC; in the “charge exhaustion”control mode, the state of charge SOC of the battery 16 at the end ofthe actuation cycle must be brought to the minimum admissible value.Finally, in the “complete charge” control mode, the state of charge SOCof the battery 16 at the end of the actuation cycle must be brought tothe maximum admissible value. The state of charge SOC of the battery atthe end of the actuation cycle depends on possible electrical loadssupplied with power by the battery 16, besides depending on the energycumulatively absorbed by the reversible electrical machine 14.

Furthermore, in order to restrict the search for the optimal solutionfor the problem [8] of minimization of the cumulative fuel consumption,further conditions are introduced, which limit, at the top and at thebottom, the unknown energy E_(i) values depending on the power that canbe delivered by the reversible electrical machine 14 and on the capacityas well as voltage of the battery 16.

Below you can find a description of the control mode implemented by thecontrol unit 13 to optimize the cumulative fuel consumption of theinternal combustion engine in case the speed profile of the hybridvehicle is not known beforehand (on-line mode).

FIG. 8 schematically shows the servo-assisted transmission, wherein theinternal combustion engine 2 rotates at an angular speed ω_(E) anddelivers a driving torque τ_(E). The internal combustion engine isfurther characterized by an efficiency η_(E) and absorbs a power W_(E).The internal combustion engine 2 is connected to auxiliary mechanicalloads AUX, which also rotate at an angular speed ω_(E) equal to theangular speed ω_(E) of the internal combustion engine 2 and absorb adriving torque τ_(AUX). The internal combustion engine 2 is connected toa servo-assisted mechanical gearbox 4, which, in turn, is characterizedby an efficiency η_(GB).

In FIGS. 8 to 13, the “Reduction” block corresponds to the connectiondevice 18 indicated in FIG. 1; whereas the “Transmission Output” blockcorresponds to the differential 8 in FIG. 1.

On the other hand, the battery 16, which is suited to store electricalenergy, is characterized by an efficiency η_(B), by a state of chargeSOC and by a temperature Tb, and supplies power to the reversibleelectrical machine 14 with a voltage V_(b). The battery 16, which issuited to store electrical energy, is manufactured so as to supply powerto the further electrical loads LOADS of the hybrid vehicle with thesame voltage V_(b) supplied to the reversible electrical machine 14 anda current I_(L). The battery 16 delivers, as a whole, a current I_(b) tosupply power to the reversible electrical machine 14 and the electricalloads LOADS.

The reversible electrical machine 14 is characterized by an efficiencyη_(M), rotates at an angular speed ω_(M) and delivers a driving torqueτ_(M). The reversible electrical machine 14 is connected to a connectiondevice 18 characterized by an efficiency η_(G). Finally, the elements atthe output of the servo-assisted transmission (indicated withTransmission Output) rotate at an angular speed ω_(O) and absorb adriving torque τ_(O).

Furthermore, the following quantities are defined:

-   -   G_(E) fuel flow rate of the internal combustion engine, function        of the angular speed ω_(E) and of the driving torque τ_(E);    -   P_(E) power of the internal combustion engine, given by the        product of the angular speed ω_(E) and of the driving torque        τ_(E);    -   P_(O) power of the output of the servo-assisted transmission,        given by the product of the angular speed ω_(O) and of the        driving torque τ_(O);    -   P_(A) power of the auxiliary loads AUX of the hybrid vehicle,        given by the product of the angular speed ω_(E) and of the        driving torque τ_(A);    -   P_(L) power of the electric loads LOADS of the hybrid vehicle,        given by the product of the voltage V_(b) and of the current        I_(L);    -   P_(M) power of the reversible electrical machine 14, given by        the product of the angular speed ω_(M) and of the driving torque        τ_(M); and finally    -   P_(B) total power of the single cells making up the battery 16,        which is given by the product of the voltage V_(b), of the        current I_(b) and of the efficiency η_(b) in case the current        I_(b) is smaller than zero (i.e. in case the reversible        electrical machine 14 operates as a generator by absorbing        mechanical work and by generating electrical energy); and by the        product of the voltage V_(b), of the current I_(b) and of the        inverse of the efficiency η_(b) in case the current I_(b) is        greater than or equal to zero (i.e. in case the reversible        electrical machine 14 operates as an engine by absorbing        electrical energy and by generating mechanical work).

Taking into account the sole contribution of the internal combustionengine 2 and of the auxiliary loads according to FIG. 9, the specificfuel consumption BSFC of the internal combustion engine 2 for a givenvalue of the power P_(E) of the internal combustion engine 2 is definedas:

$\begin{matrix}{{{BSFC}\left( P_{E} \right)} = \frac{G_{E}\left( {\omega_{E},\tau_{E}} \right)}{P_{E}}} & \lbrack 9\rbrack\end{matrix}$

wherein G_(E), ω_(E), τ_(E) and P_(E) have the meaning described above.

On the other hand, the specific fuel consumption BSFC of the auxiliaryloads AUX and of the output of the servo-assisted transmission for agiven value of the power P_(O) of the output of the servo-assistedtransmission is defined as

$\begin{matrix}{{{BSFC}_{PWT}\left( P_{O} \right)} = \frac{G_{E}\left( {\omega_{E},{\tau_{E}\left( {\tau_{A},\tau_{O}} \right)}} \right)}{P_{A} + P_{O}}} & \lbrack 10\rbrack\end{matrix}$

wherein G_(E), ω_(E), I_(E), P_(O) and P_(A) have the meaning describedabove and the driving torque τ_(E) is determined as a function of thedriving torque τ_(A) and of the driving torque τ_(O).

With reference to the efficiency of the internal combustion engine 2,the optimal power P_(E) corresponds to the value P_(E)* that permits aminimization of the specific fuel consumption BSFC defined in [9].Similarly, with reference to the efficiency of the internal combustionengine 2 coupled to the servo-assisted transmission, the optimal powerP_(O) at the output of the servo-assisted transmission corresponds tothe value P_(O)* that permits a minimization of the specific fuelconsumption BSFC_(PWT) defined in [9]. In this case, the correspondingoptimal power value P_(E)* for the internal combustion engine 2 is, ingeneral, different from the optimal value determined minimizing [9].

According to FIG. 10, on the other hand, taking into account thecontribution of the internal combustion engine 2 and of the reversibleelectrical machine 14 operating as a generator by absorbing mechanicalwork and by generating electrical energy and ignoring the contributionof the auxiliary loads AUX and of the further electrical loads LOADS,the specific fuel consumption BSFC_(CHR) for the charge of the battery16 during the drive is defined as:

$\begin{matrix}{{{BSFC}_{CHR}\left( {P_{B},P_{O}} \right)} = \frac{G_{E}\left( {\omega_{E},{\tau_{E}\left( {\tau_{O},I_{B}^{CHR}} \right)}} \right)}{P_{O} - P_{B}}} & \lbrack 11\rbrack\end{matrix}$

wherein G_(E), ω_(E), P_(O), τ_(E), τ_(O) and P_(B) have the meaningdescribed above and the driving torque τ_(E) is determined as a functionof the driving torque τ_(O) and of the current I_(b). In this case, thecurrent I_(b) is smaller than zero, as the reversible electrical machine14 operates as a generator by absorbing mechanical work and bygenerating electrical energy. In particular, the power P_(B), given bythe product of the voltage V_(b), of the current I_(b) and of theefficiency η_(M), is smaller than zero.

The optimal value P_(B)* of the charge power P_(B) of the battery 16corresponds to the value that permits a minimization of the function[11] for a given value of the power P_(O) of the output of theservo-assisted transmission. In correspondence to the optimal chargepower P_(B)*, you obtain the optimal power value P_(E)* for the internalcombustion engine 2 for the charge of the battery 16 during the drivewith power P_(O) delivered.

According to FIG. 11, on the other hand, taking into account thecontribution of the internal combustion engine 2 and of the reversibleelectrical machine 14 operating as a generator by absorbing mechanicalwork and by generating electrical energy and taking into account thecontribution of the auxiliary loads AUX and of the further electricalloads LOADS, the specific fuel consumption BSFC_(CHR) for the charge ofthe battery 16 during the drive is defined as:

$\begin{matrix}{{{BSFC}_{CHR}\left( {P_{B},P_{O}} \right)} = \frac{G_{E}\left( {\omega_{E},{\tau_{E}\left( {\tau_{O},\tau_{A},I_{L},I_{B}^{CHR}} \right)}} \right)}{P_{A} + P_{O} + P_{L} - P_{B}}} & \lbrack 12\rbrack\end{matrix}$

wherein G_(E), ω_(E), P_(O), τ_(E), τ_(A), τ_(O), P_(A), P_(L), I_(L)and P_(b) have the meaning described above. The driving torque τ_(E) isdetermined as a function of the driving torque τ_(O), of the drivingtorque τ_(A), of the current I_(L) and of the current I_(b) (in thiscase, the current I_(b) is smaller than zero, since the reversibleelectrical machine 14 operates as a generator by absorbing mechanicalwork and by generating electrical energy).

The optimal value P_(B)* of the charge power P_(B) of the battery 16corresponds to the value that permits a minimization of the function[12] for a given value of the power P_(O) of the output of theservo-assisted transmission. In correspondence to the optimal chargepower P_(B)*, you obtain the optimal power value P_(E)* for the internalcombustion engine 2 for the charge of the battery 16 during the drivewith power P_(O) delivered.

According to FIG. 12, on the other hand, taking into account thecontribution of the internal combustion engine 2 and of the reversibleelectrical machine 14 operating as an engine by absorbing electricalenergy and by generating mechanical work and ignoring the contributionof the auxiliary loads AUX and of the further electrical loads LOADS,the specific fuel consumption BSFC_(DCHR) for the discharge of thebattery 16 during the drive is defined as:

$\begin{matrix}{{{BSFC}_{DCHR}\left( {P_{B},P_{O}} \right)} = \frac{G_{E}\left( {\omega_{E},{\tau_{E}\left( {\tau_{O},I_{B}^{CHR}} \right)}} \right)}{P_{O} - {\eta_{G}\eta_{M}\eta_{B}P_{B}}}} & \lbrack 13\rbrack\end{matrix}$

wherein G_(E), ω_(E), P_(O), η_(M), η_(G), η_(B), τ_(E), τ_(O) and P_(B)have the meaning described above and the driving torque τ_(E) isdetermined as a function of the driving torque τ_(O) and of the currentI_(b). In this case, the current I_(b) is greater than zero, as thereversible electrical machine 14 operates as an engine by absorbingelectrical energy and by generating mechanical work. In particular, thepower P_(B), given by the product of the voltage V_(b), of the currentI_(b) and of the inverse of the efficiency η_(M), is greater than zero.

The optimal value P_(B)* of the discharge power P_(B) of the battery 16corresponds to the value that permits a minimization of the function[13] for a given value of the power P_(O) of the output of theservo-assisted transmission. In correspondence to the optimal dischargepower P_(B)*, you obtain the optimal power value P_(E)* for the internalcombustion engine 2 for the discharge of the battery 16 during the drivewith power P_(O) delivered.

According to FIG. 13, on the other hand, taking into account thecontribution of the internal combustion engine 2 and of the reversibleelectrical machine 14 operating as an engine by absorbing electricalenergy and by generating mechanical work and taking into account thecontribution of the auxiliary loads AUX and of the further electricalloads LOADS, three different situations can occur.

In the first case, the specific fuel consumption BSFC_(DCHR) for thedischarge of the battery 16 during the drive is defined as:

$\begin{matrix}{{{BSFC}_{DCHR}\left( {P_{B},P_{O}} \right)} = \frac{G_{E}\left( {\omega_{E},{\tau_{E}\left( {\tau_{O},I_{B}^{CHR}} \right)}} \right)}{P_{A} + P_{O} + P_{L} - {\eta_{B}P_{B}}}} & \lbrack 14\rbrack\end{matrix}$

Equation [14] applies in case the product of the power P_(B) of thesingle cells making up the battery 16 and of the efficiency η_(B) of thebattery 16 is smaller than or equal to the power P_(L) of the electricalloads of the hybrid vehicle, namely when the power delivered by thebattery is, at the most, sufficient for supplying power to theelectrical loads.

The optimal value P_(B)* of the discharge power P_(B) of the battery 16corresponds to the value that permits a minimization of the function[14] for a given value of the power P_(O) of the output of theservo-assisted transmission.

In the second case, the specific fuel consumption BSFC_(DCHR) for thedischarge of the battery 16 during the drive is defined as:

$\begin{matrix}{{{BSFC}_{DCHR}\left( {P_{B},P_{O}} \right)} = \frac{G_{E}\left( {\omega_{E},{\tau_{E}\left( {\tau_{O},I_{B}^{CHR}} \right)}} \right)}{P_{A} + P_{O} - {\eta_{M}{\eta_{G}\left( {{\eta_{B}P_{B}} - P_{L}} \right)}}}} & \lbrack 15\rbrack\end{matrix}$

Equation [15] applies in case the product of the power P_(B) of thesingle cells making up the battery 16 and of the efficiency η_(B) of thebattery 16 is grater than the power P_(L) of the electrical loads of thehybrid vehicle and in case the following in equation is fulfilled:

η_(M)η_(G)(η_(B) P _(B) −P _(L))≦P _(O)  [16]

which defines the condition in which the power delivered by the batteryis, at the most, sufficient for supplying power to the electrical loadsand for the drive.

The optimal value P_(B)* of the discharge power P_(B) of the battery 16corresponds to the value that permits a minimization of the function[15] for a given value of the power P_(O) of the output of theservo-assisted transmission.

In the third and last case, the specific fuel consumption BSFC_(DCHR)for the discharge of the battery 16 during the drive is defined as:

$\begin{matrix}{{{BSFC}_{DCHR}\left( {P_{B},P_{O}} \right)} = \frac{G_{E}\left( {\omega_{E},{\tau_{E}\left( {\tau_{O},I_{B}^{DCHR}} \right)}} \right)}{P_{A} - {\eta_{GB}\left( {{\eta_{M}{\eta_{G}\left( {{\eta_{B}P_{B}} - P_{L}} \right)}} - P_{O}} \right)}}} & \lbrack 17\rbrack\end{matrix}$

which defines the condition occurring when the power delivered by thebattery 16 is greater than what is necessary for supplying power to theelectrical loads and for the drive.

The optimal value P_(B)* of the discharge power P_(B) of the battery 16corresponds to the value that permits a minimization of the function[16] for a given value of the power P_(O) of the output of theservo-assisted transmission.

In correspondence to the optimal discharge power P_(B)* r, obtained inthe three different cases by minimizing, respectively, the functions[14], [15] and [17] for a given value of the power PO of the output ofthe servo-assisted transmission, you obtain the optimal power valueP_(E)* for the internal combustion engine 2 for the discharge of thebattery 16 during the drive with power P_(O) delivered.

In the first, in the second and in the third case discussed above,respectively, it is possible to define the following quantities:

P _(O) ′=P _(O) +P _(L)−η_(B) P _(B)  [18]

P _(O) ′=P _(O)−η_(M)η_(G)(η_(B) P _(B) −P _(L))  [19]

P _(O)′=η_(GB)(P _(O)−η_(M)η_(G)(η_(B) P _(B) −P _(L)))  [20]

Now equations [14], [15] and [17] can be changed by inserting quantityP_(O)′, which was defined in equations [18], [19] and [20]. Equations[14], [15] and [17] obtained by so doing can be all expressed in thefollowing common form:

$\begin{matrix}{{{BSFC}_{DCHR}\left( {P_{B},P_{O}} \right)} = {\frac{G_{E}\left( {\omega_{E},\tau_{E}} \right)}{P_{A} + P_{O}^{\prime}} = {{BSFC}_{PWT}\left( P_{O}^{\prime} \right)}}} & \lbrack 21\rbrack\end{matrix}$

The optimal value of the power P_(E) of the internal combustion engine 2corresponds to the value that permits a minimization of the function[12] for a given value of the power P_(O) of the output of theservo-assisted transmission and for a given value of the power P_(B) ofthe single cells making up the battery 16. Evidently, equation [21]corresponds to equation [10]. In other words, the optimal value of thepower P_(E) of the internal combustion engine 2 corresponds to the valuethat permits a minimization of the function of the specific fuelconsumption BSFC of the auxiliary loads AUX and of the output of theservo-assisted transmission for a given value of the power P_(O)′.

In equations [14] to [21] G_(E), η_(B), η_(GB), η_(G), η_(M), ω_(E),P_(O), P_(L), P_(A), I_(b), τ_(E) and P_(b) have the meaning describedabove and the driving torque τ_(E) is determined as a function of thedriving torque τ_(O) and if the current (in this case, the current I_(b)is greater than zero, as the battery 16 delivers electrical energy).

Considering the generic configuration shown in FIG. 8, in which thereversible electrical machine 14 can act partly as an engine byabsorbing electrical energy and by generating mechanical work and partlyas a generator by absorbing mechanical work and by generating electricalenergy and considering a partial charging cycle of the battery 16,consisting of two consecutive charge and discharge phases, the specificfuel consumption BSFC_(CHR) for the charge cycle is defined as:

$\begin{matrix}{{{BSFC}_{CHR}\left( {P_{B},P_{O}} \right)} = \frac{{{\delta G}_{E}\left( {\omega_{E},{\tau_{E}\left( I_{B}^{DCHR} \right)}} \right)} + {\left( {1 - \delta} \right){G_{E}\left( {\omega_{E},{\tau_{E}\left( I_{B}^{DCHR} \right)}} \right)}}}{P_{A} + P_{O} + P_{L} - P_{B}}} & \lbrack 22\rbrack\end{matrix}$

wherein δ is the “charge share” namely the time fraction in which thereversible electrical machine 14 operates as a generator by absorbingmechanical work and by generating electrical energy, whereas 1−δ is the“discharge share” namely the time fraction in which the reversibleelectrical machine 14 operates as an engine by absorbing electricalenergy and by generating mechanical work. As we are dealing, as a whole,with a charge cycle, equation [23] is applied in case the followinginequation is fulfilled for the mean power P_(b) of the cells of thebattery 16:

P _(B) =V _(B) [δ*I _(B) CHR(1−δ)*I _(B) ^(DCHR)]<0  [23]

The specific fuel consumption BSFC_(CHR) for the charge cycle is afunction of a charge current I_(B) ^(CHR), of a discharge current I_(B)^(DCHR) and of the power P_(B) expressed by [23].

If, on the other hand, we consider a partial discharge cycle of thebattery 16, always consisting of two consecutive charge and dischargephases, the specific fuel consumption BSFC_(DCHR) for the dischargecycle is defined as follows:

$\begin{matrix}{{{BSFC}_{DCHR}\left( {P_{B},P_{O}} \right)} = \frac{{{\delta G}_{E}\left( {\omega_{E},{\tau_{E}\left( I_{B}^{DCHR} \right)}} \right)} + {\left( {1 - \delta} \right){G_{E}\left( {\omega_{E},{\tau_{E}\left( I_{B}^{DCHR} \right)}} \right)}}}{P_{A} + P_{O} - {\eta_{M}{\eta_{G}\left( {{\eta_{B}P_{B}} - P_{L}} \right)}}}} & \lbrack 24\rbrack\end{matrix}$

wherein δ and (1−δ) are defined as above, I_(B) ^(CHR) is the chargecurrent and I_(B) ^(DCHR) is the discharge current of the battery 16.

Equation [24] is applied in the case of greatest interest, whencondition [16] is fulfilled. Furthermore, as the cycle under examinationis, as a whole, a discharge cycle, equation [24] is applied in case thefollowing inequation is fulfilled for the mean power P_(B) of the cellsof the battery 16:

P _(B) =V _(B) [δ*I _(B) ^(CHR)+(1−δ)*I _(B) ^(DCHR)]>0  [25]

The optimal value of the charge current I_(B) ^(CHR) and the optimalvalue of the discharge current I_(B) ^(DCHR) correspond to the valuesthat permit a minimization, respectively, of the functions [22] and [24]for a given value of the power P_(O) of the output of the servo-assistedtransmission and for a given value of the power P_(B) of the singlecells making up the battery 16.

According to a preferred variant, the “charge share” δ, which representsthe time fraction in which the reversible electrical machine 14 operatesas a generator by absorbing mechanical work and by generating electricalenergy, is calculated by means of the following ratio:

$\begin{matrix}{\delta = \frac{\frac{P_{B}}{V_{B}} - I_{B}^{DCHR}}{I_{B}^{CHR} - I_{B}^{DCHR}}} & \lbrack 26\rbrack\end{matrix}$

and is a function of the charge current I_(B) ^(CHR) of the battery 16,of the discharge current I_(B) ^(DCHR) of the battery 16 and of thetotal power P_(B) of the cells making up the battery 16.

Similarly, if we consider the generic configuration shown in FIG. 8, theinternal combustion engine 2 is designed both to exclusively generate adriving torque τ to be transmitted to the drive wheels and to supplypower to the auxiliary loads AUX or to also provide a supplementarydriving torque to be delivered to the reversible electrical machine 14,which operates ad a generator by absorbing mechanical work and bygenerating electrical energy. In the second case, the internalcombustion engine 2 turns out to be overloaded by the power requested bythe reversible electrical machine 14. Similarly to what we did before,let's consider an overload cycle consisting of two consecutive phases: afirst overload phase with an overload by the reversible electricalmachine 14 and a second boost phase in which the reversible electricalmachine 14 boosts the internal combustion engine 2.

The specific fuel consumption BSFC_(LOAD) during the overload cycle, inwhich the reversible electrical machine 14 operates, on an average, as agenerator, thus overloading the internal combustion engine 2 relative tothe request for generation of power for the drive, is defined asfollows:

$\begin{matrix}{{{BSFC}_{LOAD}\left( {P_{E},P_{O}} \right)} = \frac{{{\delta G}_{E}\left( {\omega_{E},\tau_{LOAD}} \right)} + {\left( {1 - \delta} \right){G_{E}\left( {\omega_{E},\tau_{BOOST}} \right)}}}{P_{AUX} + P_{O} - P_{B}}} & \lbrack 27\rbrack\end{matrix}$

wherein δ is the “overload share” namely the time fraction in which thereversible electrical machine 14 operates as a generator by absorbingmechanical work and by generating electrical energy, whereas 1−δ is the“boost share” namely the time fraction in which the reversibleelectrical machine 14 operates as an engine by absorbing electricalenergy and by generating mechanical work. The internal combustion engine2 produces the driving torque τ_(LOAD) in the overload phase and thedriving torque τ_(BOOST) in the boost phase.

Equation [27] is applied in case the control unit 13 orders the overloadoperating mode, namely when the following inequation is fulfilled forthe mean power P_(E) of the internal combustion engine 2:

P _(E)=ω_(E)*[δ*τ_(LOAD)+(1−δ)*τ_(BOOST) ]>P _(AUX) +P _(O)/η_(GB)  [28]

wherein the driving torques τ_(LOAD) and τ_(BOOST) as well as the“overload share” δ and the “boost share” 1−δ are defined as above, ω_(E)is the angular speed of the internal combustion engine 2, P_(AUX) is thepower requested by the auxiliary loads AUX, P_(O) is the power on theoutput shaft of the servo-assisted transmission, and η_(GB) is theefficiency of the transmission.

For the overload cycle described above, the optimal value of the drivingtorque τ_(LOAD) to be transmitted to the drive wheels during theoverload phase and the optimal value of the driving torque τ_(BOOST) tobe transmitted to the drive wheels during the boost phase of theinternal combustion engine 2 correspond to the values that permit aminimization, respectively, of the function [27], for a given value ofthe power P_(O) of the output of the servo-assisted transmission and fora given value of the mean power P_(E) of the internal combustion engine2, which fulfils [28].

Let's consider, instead, the case in which the internal combustionengine 2 is boosted by the reversible electrical machine 14, in a boostcycle that is similar to the overload cycle, but with the second boostaction prevailing over the first action.

The specific fuel consumption BSFC_(BOOST) during the boost cycle, inwhich the reversible electrical machine 14 operates, on an average, asan engine, thus boosting the internal combustion engine 2 relative tothe request for generation of power for the drive, is defined asfollows:

$\begin{matrix}{{{BSFC}_{BOOST}\left( {P_{E},P_{O}} \right)} = \frac{{{\delta G}_{E}\left( {\omega_{E},\tau_{LOAD}} \right)} + {\left( {1 - \delta} \right){G_{E}\left( {\omega_{E},\tau_{BOOST}} \right)}}}{P_{AUX} + P_{O} - {\eta_{M}\eta_{G}P_{B}}}} & \lbrack 29\rbrack\end{matrix}$

Equation [29] is applied in case the control unit 13 orders the boostoperating mode, namely when the following inequation is fulfilled forthe mean power P_(E) of the internal combustion engine 2:

P _(E)=ω_(E)*[δ*τ_(LOAD)±(1−δ)*τ_(BOOST) ]<P _(AUX) +P _(O)/η_(GB)  [30]

In [29] and [30] the driving torques τ_(LOAD) and τ_(BOOST) as well asthe “overload share” δ and the “boost share” 1−δ are defined as above,ω_(E) is the angular speed of the internal combustion engine 2, P_(AUX)is the power requested by the auxiliary loads AUX, P_(O) is the power onthe output shaft of the servo-assisted transmission, and η_(M), η_(G) eη_(GB) are the efficiencies of the reversible electrical machine 14, ofthe connection device 18 and of the servo-assisted transmission,respectively.

For the boost cycle described above, the optimal value of the drivingtorque τ_(LOAD) to be transmitted to the drive wheels during theoverload phase and the optimal value of the driving torque τ_(BOOST) tobe transmitted to the drive wheels during the boost phase of theinternal combustion engine 2 correspond to the values that permit aminimization, respectively, of the function [29], for a given value ofthe power P_(O) of the output of the servo-assisted transmission and fora given value of the mean power P_(E) of the internal combustion engine2, which fulfils [30].

According to a preferred variant, the “overload share” δ, whichrepresents the time fraction in which the reversible electrical machine14 operates as a generator by absorbing mechanical work and bygenerating electrical energy, is calculated by means of the followingratio:

$\begin{matrix}{\delta = \frac{\frac{P_{E}}{\omega_{E}} - \tau_{BOOST}}{\tau_{LOAD} - \tau_{BOOST}}} & \lbrack 31\rbrack\end{matrix}$

and is a function of the power P_(E) of the internal combustion engine2, of the angular speed ω_(E), of the driving torque τ_(LOAD) to betransmitted to the drive wheels during the overload phase, in which theinternal combustion engine 2 provides a supplementary driving torque tobe delivered to the reversible electrical machine 14, and of the drivingtorque τ_(BOOST) to be transmitted to the drive wheels during the boostphase, in which the internal combustion engine 2 is boosted by thedriving torque produced by the reversible electrical machine 14.

The description above can find advantageous application in a hybriddrive vehicle with any type of parallel architecture.

For example, the description above can find advantageous application inan embodiment (not shown) of the vehicle, wherein the reversibleelectrical machine 14 is controlled by an electrical actuator 15, whichis connected to at least one battery 16 designed to store electricalenergy and comprises at least one shaft 17; the shaft 17 is integral toa rotor of the reversible electrical machine 14, cannot be mechanicallyconnected either to the primary shaft 5 or to the secondary shaft 7 ofthe servo-assisted mechanical gearbox 4, and can be mechanicallyconnected, by means of the connection device 18, to a differential,which transmits the motion to the further wheels by means of tworespective axle shafts.

The description above can also find advantageous application in anembodiment (not shown) of the hybrid vehicle provided with tworeversible electrical machine 14, each controlled by a respectiveelectrical actuator 15; wherein the two electrical actuators 15 areconnected to one another and to at least one respective battery 16designed to store electrical energy. Each reversible electrical machine14 comprises a shaft 17, which is integral to a rotor of the respectivereversible electrical machine 14, is usually idle, and can bemechanically connected to the primary shaft 5 of the servo-assistedmechanical gearbox 4 by means of a respective connection device 18.

Both methods described above for the control of a hybrid vehicle with aparallel architecture (both in case of a known speed profile and in caseof an unknown speed profile) have the advantage of permitting anoptimization of the cumulative fuel consumption of the internalcombustion engine 2, namely they allow the reversible electrical machine14 and the internal combustion engine 2 to always operate in the bestconditions, i.e. optimizing fuel consumptions and reducing pollutingemissions.

Furthermore, the methods described above for the control of a hybridvehicle with a parallel architecture are easy and cheap to beimplemented in a control unit 13, as they do not require any physicalchanges and use a small calculation capacity of the control unit 13itself.

1. A method to control a hybrid vehicle with a parallel architecture andwith an unknown speed profile, wherein the hybrid vehicle is providedwith a drive system comprising an internal combustion engine, aservo-assisted transmission and a reversible electrical machine, whichcan act both as an engine by absorbing electrical energy and bygenerating mechanical work to transmit a driving torque to the drivewheels and as a generator by absorbing mechanical work and by generatingelectrical energy; wherein the reversible electrical machine isconnected to a storage system, which is designed to store electricalenergy; the method comprises the steps of: recognizing the operatingmode of the hybrid vehicle, which is chosen among the plurality ofpossible operating modes below: the internal combustion engine transmitsa driving torque to the drive wheels; or the internal combustion enginetransmits a driving torque to the drive wheels and the reversibleelectrical machine operates as a generator by absorbing mechanical workand by generating electrical energy; or the internal combustion enginetransmits a driving torque to the drive wheels, the reversibleelectrical machine operates as a generator by absorbing mechanical workand by generating electrical energy, and the contribution of auxiliarymechanical loads and of further electrical loads is taken into account;or the internal combustion engine transmits a driving torque to thedrive wheels and the reversible electrical machine operates as an engineby absorbing electrical energy and by generating mechanical work totransmit a driving torque to the drive wheels; or the internalcombustion engine transmits a driving torque to the drive wheels, thereversible electrical machine operates as an engine by absorbingelectrical energy and by generating mechanical work to transmit adriving torque to the drive wheels, and the contribution of auxiliarymechanical loads and of further electrical loads is taken into account;determining a function of the specific fuel consumption of the drivesystem of the hybrid vehicle as a function of the operating mode of thehybrid vehicle; determining the optimal value of the power of thestorage system, which corresponds to the value that permits aminimization of said function of the specific fuel consumption of thedrive system of the hybrid vehicle for a given value of the output powerof the servo-assisted transmission, and determining the optimal value ofa power of the internal combustion engine, which corresponds to thevalue that permits a minimization of said function of the specific fuelconsumption of the drive system of the hybrid vehicle for a given valueof the power of the servo-assisted transmission.
 2. A method accordingto claim 1, wherein, taking into account the sole contribution of theinternal combustion engine transmitting a driving torque (τ_(E)) to thedrive wheels, the function of the specific fuel consumption (BSFC) ofthe drive system of the hybrid vehicle to be minimized for a given valueof the power (P_(E)) of the internal combustion engine (2) is defined asfollows: $\begin{matrix}{{{BSFC}\left( P_{E} \right)} = \frac{G_{E}\left( {\omega_{E},\tau_{E}} \right)}{P_{E}}} & \lbrack 8\rbrack\end{matrix}$ G_(E) fuel flow rate of the internal combustion engine,which is a function of the angular speed (ω_(E)) of the internalcombustion engine and of the driving torque (τ_(E)) transmitted to thedrive wheels by the internal combustion engine; and P_(E) power of theinternal combustion engine, resulting from the product of the angularspeed (ω_(E)) of the internal combustion engine and of the drivingtorque (τ_(E)) transmitted by the internal combustion engine.
 3. Amethod according to claim 1, wherein, taking into account thecontribution of the internal combustion engine transmitting a drivingtorque (τ_(E)) to the drive wheels, taking into account the contributionof the reversible electrical machine operating as a generator byabsorbing mechanical work and by generating electrical energy, andignoring the contribution of auxiliary loads (AUX) and of furtherelectrical loads (LOADS), the function of the specific fuel consumption(BSFC) for the recharging of the storage system during the drive to beminimized is defined as follows: $\begin{matrix}{{{BSFC}_{CHR}\left( {P_{B},P_{O}} \right)} = \frac{G_{E}\left( {\omega_{E},{\tau_{E}\left( {\tau_{O},I_{B}^{CHR}} \right)}} \right)}{P_{O} - P_{B}}} & \lbrack 10\rbrack\end{matrix}$ G_(E) fuel flow rate of the internal combustion engine,which is a function of the angular speed (ω_(E)) of the internalcombustion engine and of the driving torque (τ_(E)) transmitted to thedrive wheels by the internal combustion engine; and τ_(E) driving torquetransmitted by the internal combustion engine; P_(O) output power of theservo-assisted transmission; _(P)B power of the storage system; andI_(b) ^(CHR) current delivered by the storage system, smaller than zerowhen charging.
 4. A method according to claim 1, wherein, taking intoaccount the contribution of the internal combustion engine transmittinga driving torque (τ_(E)) to the drive wheels, taking into account thecontribution of the reversible electrical machine operating as agenerator by absorbing mechanical work and by generating electricalenergy, and taking into account the contribution of auxiliary mechanicalloads (AUX) and of further electrical loads (LOADS), the function of thespecific fuel consumption (BSFC) for the recharging of the storagesystem during the drive to be minimized is defined as follows:$\begin{matrix}{{{BSFC}_{CHR}\left( {P_{B},P_{O}} \right)} = \frac{G_{E}\left( {\omega_{E},{\tau_{E}\left( {\tau_{O},\tau_{A},I_{L},I_{B}^{CHR}} \right)}} \right)}{P_{A} + P_{O} + P_{L} - P_{B}}} & \lbrack 11\rbrack\end{matrix}$ G_(E) fuel flow rate of the internal combustion engine,which is a function of the angular speed (ω_(E)) of the internalcombustion engine and of the driving torque (τ_(E)) transmitted to thedrive wheels by the internal combustion engine; and τ_(E) driving torquetransmitted by the internal combustion engine; P_(O) output power of theservo-assisted transmission; P_(L) power absorbed by the furtherelectrical loads (LOADS) of the hybrid vehicle; P_(A) power absorbed bythe auxiliary mechanical loads (AUX); _(P)B power of the storage system;and I_(b) ^(CHR) current delivered by the storage system, smaller thanzero when charging.
 5. A method according to claim 1, wherein, takinginto account the contribution of the internal combustion enginetransmitting a driving torque (τ_(E)) to the drive wheels, taking intoaccount the contribution of the reversible electrical machine operatingas an engine by absorbing electrical energy and by generating mechanicalwork to transmit a driving torque to the drive wheels, and ignoring thecontribution of auxiliary loads (AUX) and of further electrical loads(LOADS), the function of the specific fuel consumption (BSFC) for thedischarging of the storage system during the drive to be minimized isdefined as follows: $\begin{matrix}{{{BSFC}_{DCHR}\left( {P_{B},P_{O}} \right)} = \frac{G_{E}\left( {\omega_{E},{\tau_{E}\left( {\tau_{O},I_{B}^{DCHR}} \right)}} \right)}{P_{O} - {\eta_{G}\eta_{M}\eta_{B}P_{B}}}} & \lbrack 12\rbrack\end{matrix}$ G_(E) fuel flow rate of the internal combustion engine(2), which is a function of the angular speed (ω_(E)) of the internalcombustion engine and of the driving torque (τ_(E)) transmitted to thedrive wheels by the internal combustion engine; and τ_(E) driving torquetransmitted by the internal combustion engine; P_(O) output power of theservo-assisted transmission; P_(B) power of the storage system; I_(b)^(DCHR) current delivered by the storage system, greater than zero whendischarging; and η_(M), η_(G), η_(B), efficiency of the reversibleelectrical machine, of a connection device and of the storage system,respectively.
 6. A method according to claim 1, wherein, taking intoaccount the contribution of the internal combustion engine transmittinga driving torque (τ_(E)) to the drive wheels, taking into account thecontribution of the reversible electrical machine operating as an engineby absorbing electrical energy and by generating mechanical work totransmit a driving torque to the drive wheels, and taking into accountthe contribution of auxiliary loads (AUX) and of further electricalloads (LOADS), the function of the specific fuel consumption (BSFC) forthe discharging of the storage system during the drive to be minimizedis defined as follows: $\begin{matrix}{{{BSFC}_{DCHR}\left( {P_{B},P_{O}} \right)} = \frac{G_{E}\left( {\omega_{E},{\tau_{E}\left( {\tau_{O},I_{B}^{DCHR}} \right)}} \right)}{P_{A} + P_{O} + P_{L} - {\eta_{B}P_{B}}}} & \lbrack 13\rbrack\end{matrix}$ G_(E) fuel flow rate of the internal combustion engine,which is a function of the angular speed (ω_(E)) of the internalcombustion engine and of the driving torque (τ_(E)) transmitted to thedrive wheels by the internal combustion engine; and τ_(E) driving torquetransmitted by the internal combustion engine; P_(O) output power of theservo-assisted transmission; P_(L) power absorbed by the furtherelectrical loads (LOADS) of the hybrid vehicle; P_(A) power absorbed bythe auxiliary mechanical loads (AUX); P_(B) power of the storage system;I_(b) ^(DCHR) current delivered by the storage system, greater than zerowhen discharging; and η_(B) efficiency of the storage system.
 7. Amethod according to claim 6, wherein the product of the power (P_(B)) ofthe storage system and of the efficiency (η_(B)) of the storage systemis smaller than or equal to the power absorbed by the further electricalloads (LOADS) of the hybrid vehicle.
 8. A method according to claim 1,wherein, taking into account the contribution of the internal combustionengine transmitting a driving torque (τ_(E)) to the drive wheels, takinginto account the contribution of the reversible electrical machineoperating as an engine by absorbing electrical energy and by generatingmechanical work to transmit a driving torque to the drive wheels, andtaking into account the contribution of auxiliary loads (AUX) and offurther electrical loads (LOADS), the function of the specific fuelconsumption (BSFC) for the discharging of the storage system during thedrive to be minimized is defined as follows: $\begin{matrix}{{{BSFC}_{DCHR}\left( {P_{B},P_{O}} \right)} = \frac{G_{E}\left( {\omega_{E},{\tau_{E}\left( {\tau_{O},I_{B}^{DCHR}} \right)}} \right)}{P_{A} + P_{O} - {\eta_{M}{\eta_{G}\left( {{\eta_{B}P_{B}} - P_{L}} \right)}}}} & \lbrack 14\rbrack\end{matrix}$ G_(E) fuel flow rate of the internal combustion engine,which is a function of the angular speed (ω_(E)) of the internalcombustion engine and of the driving torque (τ_(E)) transmitted to thedrive wheels by the internal combustion engine; and τ_(E) driving torquetransmitted by the internal combustion engine; P_(O) output power of theservo-assisted transmission; P_(L) power absorbed by the furtherelectrical loads (LOADS) of the hybrid vehicle; P_(A) power absorbed bythe auxiliary mechanical loads (AUX); P_(B) power of the storage system;I_(b) ^(DCHR) current delivered by the storage system, greater than zerowhen discharging; and η_(M), η_(G), η_(B), efficiency of the reversibleelectrical machine, of a connection device and of the storage system,respectively.
 9. A method according to claim 8, wherein the product ofthe power (P_(B)) of the storage system and of the efficiency (η_(B)) ofthe storage system is greater than the power (P_(L)) absorbed by thefurther electrical loads (LOADS) of the hybrid vehicle and, at the sametime, the following condition occurs:η_(M)η_(G)(η_(B) P _(B) −P _(L))≦P _(O)  [15] P_(O) output power of theservo-assisted transmission; P_(B) power of the storage system; P_(L)power absorbed by the further electrical loads (LOADS) of the hybridvehicle; and η_(M), η_(G), η_(B), efficiency of the reversibleelectrical machine, of a connection device and of the storage system,respectively.
 10. A method according to claim 1, wherein, taking intoaccount the contribution of the internal combustion engine transmittinga driving torque (τ_(E)) to the drive wheels, taking into account thecontribution of the reversible electrical machine operating as an engineby absorbing electrical energy and by generating mechanical work totransmit a driving torque to the drive wheels, and taking into accountthe contribution of auxiliary loads (AUX) and of further electricalloads (LOADS), the function of the specific fuel consumption (BSFC) forthe discharging of the storage system during the drive to be minimizedis defined as follows: $\begin{matrix}{{{BSFC}_{DCHR}\left( {P_{B},P_{O}} \right)} = \frac{G_{E}\left( {\omega_{E},{\tau_{E}\left( {\tau_{O},I_{B}^{DCHR}} \right)}} \right)}{P_{A} - {\eta_{GB}\left( {{\eta_{M}{\eta_{G}\left( {{\eta_{B}P_{B}} - P_{L}} \right)}} - P_{O}} \right)}}} & \lbrack 16\rbrack\end{matrix}$ G_(E) fuel flow rate of the internal combustion engine,which is a function of the angular speed (ω_(E)) of the internalcombustion engine and of the driving torque (τ_(E)) transmitted to thedrive wheels by the internal combustion engine; and τ_(E) driving torquetransmitted by the internal combustion engine; P_(O) output power of theservo-assisted transmission; P_(L) power absorbed by the furtherelectrical loads (LOADS) of the hybrid vehicle; P_(A) power absorbed bythe auxiliary mechanical loads (AUX); P_(B) power of the storage system;I_(b) ^(DCHR) current delivered by the storage system, greater than zerowhen discharging; and η_(M), η_(G), η_(B), efficiency of the reversibleelectrical machine, of a connection device (18), of a servo-assistedmechanical gearbox and of the storage system, respectively.